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Need
Status: Need is Open

New Method to Present Welding Fixtures on a Car Body Manufacturing Line

Request Number

NG_2018_0131_N_002
Point of Contact
Description

BMW is seeking new quick and efficient methods of presenting welding fixtures in a car manufacturing line. The method must present 5 or more fixtures (1.5m x 1m x 1m) and be able to switch between each fixture in approximately 6 seconds.

Background

BMW would like to add more flexibility to their car manufacturing line. In the current setup, BMW use an automated production line where fixtures house components and aid robots in welding car body parts together. Several car models are produced on the same line, therefor many fixtures need to be presented. The sequence of car models on the line alternates so fixtures need to change in rapid succession.

The current system utilizes 3 different fixtures and can switch between each in less than 6 seconds using a trunnion. The fixtures need to be reachable within the working area for an operator to place components.  

Key success Criteria

Fixture size

  • Maximum space of 4.3 x 6.1 x 8.0 m (width x depth x height)
  • Accommodate at least 5 different components with the minimal dimensions of 1.5 x 1 x 1m (width x depth x height)
  • Transport components with a weight up to 1t
  • Maximum height 4.5 m or 8 m
  • Provide a physical separation of worker and robot
  • Be ergonomic for workers regarding the availability, sound and safety
  • Be scalable and adaptable to other factories with less or more space
  • Be easy to maintain for personnel with a high technical availability
  • Offer an interface where the components can be handed securely and accurately to the robot (accuracy: +- 2.5 mm in all directions)
  • Include a working space for at least 1 employee

 

Switching time

  • Need below 16 sec for a complete change of components

 

Sketch:

 

 

Possible Approaches

BMW is open to all solutions that meet the criteria.

Due Date
Jan 30, 2019
Items to be submitted

To submit your idea or proposal, please use the Respond button on the right of this page. Please note that only non-confidential information can be accepted. By submitting a response: you represent that the response does not contain and will not be deemed to contain any confidential information of any kind; and you acknowledge that BMW may, in their absolute discretion, select or reject a response or any portion thereof.

 

Your response should be an executive summary of what you are proposing. It should include both technical information on how the technology will work in addition to the given benefits to the consumer and how you believe it can be of use to us as a business. Information on the background of those involved in the project will also be required in your response to this need posting.

 

We suggest you include the following:

  • Describe the technology
  • How the technology is relevant to our brands (specific or in general)
  • Level of maturity of the technology (development stage or just a proposal)
  • How adaptable is the technology, can it be used in a wide range of scenarios?
  • Background information on the people involved in the proposal

 

Remember….. Don’t send anything that could be considered confidential at this point.

Client Point of Contact

Christoph Mersmann
Gallery Moderator(s)
Dezarae Carver
Request Number
NG_2018_0131_N_002
Area of Interest