saved
Request for Proposal
Status: RFP is Open

Non-destructive Measurement for Welded Parts of Copper Wires

Request Number
RFP_2019_0211
Due Date
Dec 19
Program Manager

Opportunity
Product supply, technology licensing, joint/contract development

 

Timeline
Phase 1: Validation with prototype within 1 year
Phase 2: Application to inspection process at factory within 2.5 years

 

Financials
Necessary development expense will be covered (Details to be discussed)

 

How to  Apply
  • Click "Respond", complete the form to the extent possible, and submit along with other attachment files available. 
  • After creating your account for NineSights, your draft will be automatically saved and you can resume later from "Control Center". Please note you do not submit confidential information at this process.
  • This request for proposals in PDF format is available here.

 

SOLUTION PROVIDER HELP DESK
If you have any questions or request, please feel free to contact us at: phd2@ninesigma.com 

RFP Title

 

Non-destructive Measurement for Welded Parts of Copper Wires
RFP Description

NineSigma, representing a major auto parts manufacturer (“Client”), seeks technologies that can non-destructively measure welding penetration depth in a rectangular copper wire. It is desirable that the proposed technology can detect defects associated with welding (e.g., void, pinhole, through hole) in addition to the penetration depth. Although proposals that can be applied to online processes are preferable, offline measurement technology is also welcome.

Key Success Criteria

Details of welded part to be measured

  • Object to be welded: Rectangular copper wire
    • Material: Copper
    • Size: 1.5-4.0 mm wide × 3.5-6.0 mm long × 1.5-4.0 mm thick
  • Condition of welded part of the rectangular copper wire
    • Welding method: Melt the base copper by laser welding, then join rectangular copper wires
    • Number of rectangular copper wires to be joined: Approx. 90-150
    • The welds are concentrated on multiple points (approx. 90-150 points in total) as seen in the figure below.              Penetration cross-sectional area measured by destructive inspection: Approx. 2-4 mm2 (1-2 mm wide × 2-4 mm long)
    • Weld defects
      • Exist inside or on surface of object
      • Defect type: e.g., void, pinhole, through hole
      • Size: Approx. 0.1-1 mm wide

 

 

 

 

 

 

 

 

Welding image of rectangular copper wires

 

Technology Requirements for final goal

Capability of non-destructive measurement of the welding penetration depth and defects (inside and on surface) in welded parts that are concentrated on multiple points in components of the welded rectangular copper wires

  • Capability of measurement in the air with no foreign matter adhesion
  • Measurement resolution
    • Penetration depth: (depth direction) ±0.1 mm
    • Defect: (horizontal direction) ±0.05 mm
  • Measurement time
    • Online: ≤1 min for all welded parts (90-150 points)
    • Offline:  ≤1 h for all welded parts (90-150 points)
Possible Approaches

Possible approaches

The Client expects technological approaches such as the following, but is open to others if it can meet the above technical requirements:

  • Ultrasonic measurement without water immersion, acoustic-emission technique (AE)
  • X-ray inspection that can measure multiple joint parts
  • Laser measurement using a galvano scanner
  • Weld shape diagnostic imaging for high-speed processing
  • Eddy current testing
  • Infrared thermography method
  • Radiation thermometry of molten metal
Approaches not of Interest

Approaches Not of Interest

  • Concept-level proposal at the present stage with no data showing effect
Items to be Submitted

Background

The Client manufactures welded rectangular copper wires above mentioned for automotive parts. They need accurate measurements of welding penetration depth and defects of inside or on the surface of welded objects in order to ensure the higher quality of components.

The Client  evaluated various inspection method and found challenges as follows: Ultrasonic testing requires water immersion inspection while X-rays do not pass through parts joined with many rectangular copper wires in X-ray inspection. Moreover, in general inspection, high precision and high-speed non-destructive inspection for the inside welded zone of multi-point dense spots is difficult.

Meanwhile, non-destructive testing is used in various fields, and it seems that there must be promising technologies for solving these problems. Therefore, the Client decided to recruit proposals to identify promising technologies as soon as possible for practical use.

 

Notes on Response

Proposal shall have clear points and should not include confidential information. Supplemental files may be submitted in addition to the proposal.

 

Response evaluation

The client will evaluate all responses with the following criteria.

  • Overall scientific and technical merit
  • Approach to proof of concept or performance
  • Economic potential of concept
  • Realism of the proposed plan (action items, timeline, roles, deliverables, cost estimation)
  • Potential for proprietary position
  • Respondents’ capability and related experiences

 

Anticipated Project Process

After the submission due date, the client will review all submitted proposals. NineSigma will send the review results to each proposer 6-8 weeks after the due date. The client possibly asks clarifying questions before selecting the most suitable candidates for collaboration. The client will select best candidates through evaluations. During the selection process, the client may execute NDA with selected respondents, seek further information disclosure, and discuss specific development targets or potential opportunities.

The client will execute necessary agreements with the selected respondents and move to the advanced development phase. Specifics of any collaboration will be determined through consultation with the concerned parties.

Preferred Collaboration Types
Area of Interest